Your email address will not be published. Measure the diameter and depth of the hole on the exterior and interior sides of the door. And can be drilled through nicely, even partially drilled for holes that span filler and wood. Used a lot of toothpicks to fill in the bottom portion of the pocket as the dowel was slightly shorter than the pocket and I wanted the pocket top to be as much dowel as possible. Is there a name for this fallacy when someone says something is good by only pointing out the good things? >Also, if you hit down this far, are there any good suggestions for. Lawyer says bumping softwares minor version would cost $2k to refile copyright paperwork. No, the instructor's name is notavailable), in less than 30 seconds a piece, on their second try.Their first try was successful, just longer. Add a second lock shortly aboveor below, making sure you are into good wood in both the door and theframe. These are basically the same handleset with an additional mortise insert. Our home has a few inside doors with old glass knob mortise locks. After sliding the deadbolt lock assembly, insert the two screws into the door's edge. What are the possible attributes of aluminum-based blood? 2. You don't mind going to a bit of trouble, just want to avoid a huge expense. Easier to take off than to add to. Well, all that aside, if the mortice in the door is in good shape andcleanly cut, then your best bet is to cut a wood patch to fill themortice as tightly as you can, use the same species if possible andorient the grain in the same direction. We had afew options. >g@jules.chem-eng.nwu.edu (Jerry Fountain) writes:>>>Ok all you wood workers. >In the long run, I think you would be happier with a new motise lock. Plane and sandflat. Also, if you hit down this far, are there any good suggestions forcorrecting some minor warpage in the door? Thanks for contributing an answer to Home Improvement Stack Exchange! If you can find a dowel rod that matches the species of the door, all the better; use it. After preparing the area for the new knob set, you just have to install the faceplate on the doorjamb, insert the doorknob into the door, and test the mechanism to make sure that everything works fine. Make a square mortise in the edge of the door, a little longer thanthe present mortise hole and maybe the width of the door minus 1/2".Plane a square piece of wood to thickness (as a tenon) and glue it inas fill. He said that this is ONE thingthat Bondo does really well. A mortise lock, which is used in both residential and commercial buildings, needs the removal of a pocket, or mortise, from the door where the lock is to be fitted. By clicking Post Your Answer, you agree to our terms of service, privacy policy and cookie policy. Finish. I hope that this info will be of some use. Trace the bolt collar plate's outline around the hole. All orders over $250.00 - Ends Last day of August. What would realistically happen after a gravity magic spell is cast? The best answers are voted up and rise to the top, Start here for a quick overview of the site, Detailed answers to any questions you might have, Discuss the workings and policies of this site, Learn more about Stack Overflow the company. Can I reset the exterior handle on a Schlage L9000 Mortise Lockset to NOT automatically lock? If it's too thick, use a sander to sand it thinner or select thinner material. We would like to keep the>door, but have only a few choices. It has a mortise style lock in it. Making statements based on opinion; back them up with references or personal experience. This seems the "best" option of the three. Anime style movie about mutated people that gain murderous abilities such as projectile-shooting limbs and limbs with blades on the ends. It then has mounts for a standard handle and deadbolt. Cut the patch from this wood, and its negative in the>door, using an irregularly-shaped Masonite template and the router and>inlay set. It only takes a minute to sign up. It's really not hard to do. If not, then use whatever you have and use a matching stain to color it later. I would sweatthe security quite so much, any thief who really wants to get into yourhouse WILL get in. I figured it would be hard to recut the new openings for> the new lock so that is not too bad of an issue. Would a spear ever out perform a bow when wielded by an insanely powerful person? : Dutchman patch. An expensive lock is better if you want to make your unit more secure. For a suitable fit, adjust the striker plate as needed. Thanks again to all!!! 2. Let dry. Good luck with whatever you decide to do. Asking for help, clarification, or responding to other answers. A stuck mortise lock is a pain to deal with, but surprisingly, the method is as easy as pie but requires a set of things to do. In general, it can be done, but you have to be careful about expansion (andshrinking) characteristics. We offer Door Latch Conversion Plates as well as Door Hole Filler Plates. Observe grain direction. C.E. I am afraid of damaging the door, so given the non-uniformity of the inside pocket I am now thinking of filling in the pocket with wood filler (either Minwax or 3M Bondo or Famowood) and then drilling out the 2 1/8" circle with a hole saw. So we are>looking at:> a) Replacing the entire door (at least $500 more than "now")> b) Using a new mortise lock (+$200)> c) A rebuilt or refurbished mortise (good possibility if we can find a> nice one), > d) Fill in the old mortise. Tap the dowel plug into the hole as far as possible, aligning the grain pattern of the dowel rod vertically. If you want to patch the door you will need to use a>>piece(s) of solid wood (same species as the door), your filler idea would>>be a disaster. This means that the hole sizes can differ, but the procedure for patching them is the same. Doorbell Buzzes But Doesnt Ring What To Do? 1. Shaddy has also worked as a newspaper reporter and writer, and as a contributing writer for Bicycling Magazine. I.E. Conversion plates are used to help accommodate new hardware that wouldn't otherwise fit on your door. I understand mortise locks could potentially be more secure but these are internal locks, some on closets, so security isn't an issue. Plane and sand>flat. The glass knobs come slightly undone from the underlying shaft that they screw on to, leaving one in danger of being locked in. You can try supporting it on either end with sawhorses, and stacking some weight in thecenter, but this could take a long time and might not fix it. Sand it lightly with 100-grit sandpaper until it fits snugly into the hole. Please submit links to how-to pages and videos, pictures of beautiful and amazing pieces you made for us to admire, or help you finish. But our cash burn rate is high enoughwith the house that we are weighing all the possibilities. The usual interval between each deadbolt is 42 inches, but for a convenient installation, the lock bolt hole in the door frame should be aligned perfectly. To test, close and lock the door. to add a wood exterior patch in case the old hole could not be covered, yet still have a nice wood grain for staining. Drill it through the door's front, focusing on the mark, with a 2 and 1/8-inch hole saw. This>is starting to be waaaaaaaay more trouble than it's worth. Steve:The technique you describe is a great one and has worked for me countless times, since I am often faced with a portion of a knot on the edge of a workpiece, or close to the edge and unsound, or any other like situations. The use of mortise locks may have decreased over the past years, but they remain a common way to secure a home. As it is, some of the knobs don't work properly but the required ones (bathrooms etc) do work for now. - Steve "Pas me the faux, please" mast@scr.siemens.com. As a (non) resident alien in the US, what documents (if any) does one need to carry at all times? You don't dislike the look of mortise locks, just the security. It's warped, too. The door is drilled with two holes, one for the lock chassis and the other for the latch bolt, one through the door's faceand also theother through the strike edge. Used 1/2 by 4 blocks cut to 3" lengths as they were about 1/2" by 3.5" by 3" finished and slightly smaller than the mortise pockets. Using a Dutchman to completely fill a mortise lock hole. Any ideas or>suggestions would be appreciated. Also, if you're going to stain & not paint, then your only option is wood. However, the majority of people prefer the modern cylindrical type of lockset. My wife and I just purchased a house with a nicebut old door. Age limit for masters program in germany? I prefer the solid knob-to-knob connection of cylindrical locks. Being old is not it's problem. : Plane another piece of wood to 5/16" thickness. Being old is not it's problem. Jerry-- Jerry Fountain | Laboratory for Fluid Mechanics, Chaos, and Mixingg@chem-eng.nwu.edu | Northwestern University(847) 491-3555 (Office) | Department of Chemical Engineering(847) 491-3728 (FAX) | 2145 Sheridan Road, Evanston, IL 60208. Hestill had the same type on his door; for about 48 hours.). Replace the door (Expensive to get a new "nice" door) 2. Let dry. Preparation and rigorous adherence to the method are required when replacing a mortise lock with a cylindrical lock. >Ok all you wood workers. Basically a> metal U-shaped plate that wraps around where the mortise was and> strengthens the door in that (now weak) area. The host of that program spends a greatdeal of time making wood repairs that require filling. I want to patch both sides so I can drill it out and replace it with a modern door lever. In the video, I believe they are repairing a previous patch so they can reinstall a mortise lock. "On the Space Coast | | --attributed to Mahatma Ghandi (1869-1948). The lock's body or the section that is put inside the prepared mortise hole in the door. Throw it out and spring for a new door. Unless youreally, really, REALLY like the door. Any ideas orsuggestions would be appreciated. But our cash burn rate is high enough>with the house that we are weighing all the possibilities. If you scratch or dull the existing finish, don't worry about it, but try to keep the sanding focused on the patches. The lock is not really>secure enough for our taste. Filling the old mortise hole in a way that will maintain the strength. The same may be stated for deadbolts and their classification. Mortise locksets and doorknob assemblies can differ according to manufacturer. 3. I figured it would be hard to recut the new openings for the new lock so that is not too bad of an issue. I amsure they can put you on the right track. Drill it through the face of the door until you hit the spherical mortise opening you created. Add percentage in the right side of the histogram with legend. I told him it was the original house lock. Fine for a commercial setting but out of place on our front door. Fit the shim into the recess and tap it into place with a hammer. It is a solid, hardwood door but>>it bows out almost 1/4" at the top edge. This man does NOTHING else, for a living, but install doors forpeople (under contract to Home Depot). Plane and sand: flat. Edit: I converted 8 doors from mortise to cylinder, have 4 more to go so figured I would edit my post for posterity. Replace the old mortise lock with a newer one. What does the Ariane 5 rocket use to turn? Replace the old mortise lock with a newer one. o several very elegant solutions such as a Dutchmans patch (correct?) I would appreciate any suggestions here on how to proceed, if this is the best way, etc. This begs the question: can you replace a mortise lock with a cylindrical lock? What's the preferred method for completely filling the mortise with new wood? It's crucial to keep in mind that changing locks is a lengthy process. When the stain is dry spray the area lightly with aerosol lacquer. 1. Rectangular Recess on the Edge of the Door, How to Fix a Door That Cracked Where the Hinges Go, How to Install New Hinges on Old Cabinet Doors, 17 gardening gifts for the plant-lovers in your life, How to Fill Holes Left When a Door Strike Was Moved. There is no cosmetic> problems with filling it (the strike and new set would cover it> completely).>, >>In the long run, I think you would be happier with a new motise lock.>>Sigh. A keyed cylinder that regulates the locking and unlocking actions of the lock body. These include a table saw, a screwdriver, a tape measure, a woodblock, a wood glue, a pin nail gun, a chisel, a miter saw, and most importantly, the lock assembly. Schlage Keyless Door Lock Just Spins What To Do? Either email addresses are anonymous for this group or you need the view member email addresses permission to view the original message, You do not have permission to delete messages in this group, I agree with the polyester B0NDO idea but I have found the polyester system made by Minwax is just *Excellent*. The problems are notEXACTLY identical. It sets fairly quickly, is strong, holds well, and it easy to plane, shape, and sand smooth. Apply adhesive to all surfaces of the block that will be inserted and slipped into the door. That would give you a good solid fill to drill through with fewer air pockets. He simply filled the old mortises with Bondo and, when it set up,he drilled and mortised new holes. Also, you could turn the door around so the inside was out and vise-versa. Knead-mix the hardener paste (plastic tube) well first to blend back any separation. Then drill for thenew lockset. Mortise locksets require a bit more expertise to install because they require modifications to the door. "Chuck"RingMadera Encantada "Enchanted Wood"e-mail to:Cr@concentric.net, >In article <4ndkm3$p@news.ccit.arizona.edu>,>Mitch Favreau
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