{/source}. The kit includes two tips to apply all of the eight plastic welding rods, a stainless steel reinforcing mesh, and a cleaning brush. Although airless welders are still used by many shops today, the advent of two-part materials has largely overwhelmed the plastic welder. The welding rod is a thermoplastic material, so it can be quick-cooled with air or water. I cant wait to use it again. Another reviewer wrote, I used this stapler/welder to fix some ATV plastics and a cracked cowl cover on my truck. Extended the goo about 1/2" beyond the cracks on all sides to give it a bit more strength. The hot air melts the lower surface of the rod and the top surface of the bumper; these melted surfaces are pushed together with a steady pressure to allow them to fuse together (Figure 1). For a cheap plastic welder that uses hot staples to repair plastics, the ATOLS plastic welding car bumpers repair kit worked great for many customers. Most insurance companies would be happy to pay several hours of labor to repair such a part. Wholesale/retail sales of composite and fiberglass materials, including epoxy, adhesives, carbon fibers, urethane foam, urethane casting rubbers. Always clean the plastic before sanding it; this keeps you from grinding contaminants under the surface. With a maximum power of 1600 watts, this plastic welder can be used for repairs of truck curtains, swimming pool linings, water tanks, kayaks, vinyl flooring, and more.
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The temperature control is very accurate; once adjusted, it was a perfect weld. Another reviewer wrote, I like the heat setting adjustment and the different tips. I had only finished one side and the repaired piece was already strong enough to lift the entire bedside with and shake it back and forth. The paint must be removed when welding, and often the repair area should be tapered or grooved for the welding rod. $8 on Amazon. Website Last Modified August 2, 2022. Image credit: Shutterstock/FotoPanorama360. After applying staples, I used the welder to fill the crack and sanded it afterward. Thomasnet Is A Registered Trademark Of Thomas Publishing First-time users may want to start out using a plastic welder of 200 watts or less. Body Repair:Plastic Repairs: Are We Throwing Away Opportunity? Customers positively commented on the welders reliability and how easy it was to use. Trend Toward Polypropylene 10+ million models from leading OEMs, compatible with all major CAD software systems. Used this on my LX280 hood. Today, the landscape has shifted somewhat to the advantage of the plastic welder again. If, on the other hand, the opposite occurs and there is a lot of airflow and not enough heat, the weld may not be as successful. ico-arrow-default-right. (I was able to just paint above the decal) I didn't get a good photo of the "before", but there were 4 loose pieces to put together), John Deere 318 and 3520, and lots of attachments. This 30-watt hot stapler plastic welder gun has five adjustable heat levels and an LED indicator. The process of applying two-part materials is roughly the same. I welded a couple of broken Adirondack chairs and the repair is holding up well. Where is your business going to be in five years if you dont repair plastic? For a heavy-duty plastic welder from a well-known brand, customers opted for this Steinel HL 2010 E IntelliTemp plastic welding machine with an LCD display and accurate temperature control. Hot air welding does require some practice to become proficient. So for the continued viability of your business, you need to start learning how to repair plastic. Media Matters Inc ~ All Rights Reserved, Canadian competitors place at WorldSkills finale, PPG offers courses to cover latest technology and OEM special effects. It worked like a charm., Accessories: five auto body tapes, sandpaper, 20 plastic rods, two welder tips, two reinforcing stainless steel wire mesh, one iron stand, and one wire brush. By using this site, you agree to our, Connect and transact with thousands of top North American companies today, The Best Arduino Starter Kit for Beginners and IoT Projects, The Best Tables and Stands for 3D Printers, Top Die Cutting Companies and Manufacturers in the USA, Industrial Filtration Process: Steps, Importance, and Uses, The Best Drywall Cutting Tool, According to 11,500+ Customer Reviews, The Best Planer Jointer Combo, According to Many Happy Customers, The Best Blacksmith Hammer, According to 4,000+ Customer Reviews, The Best Titanium Hammer, According to Many Happy Customers, Planning to Retire Next Year? Thomas has been connecting North American industrial buyers and suppliers for more than 120 years. The hot stapler is also good for structural repairs of, say, airboxes or headlight assemblies. One customer boasted that the digital display was a valuable feature and enjoyed the use of the temperature setting and current discharge temperature reading. Not sticky enough? Usually, youll put a patch of repair material on the backside of the damaged area first to stabilize it, then v-groove the front side and apply more adhesive into the v-groove using the same surface prep procedures. CARSTAR Car Crafters Opens in Blue Ridge, Ga. BASF, Bogi Encourage More Women to Consider Auto Careers, Removing Insurers from the Collision Repair Process. Start with a one-minute Polymix if you are repairing tabs. This brings up a final point. This hot air gun from Go2Home was praised by customers for its accurate temperature range and ability to reach desired temperatures and complete jobs with ease. Its better than any glue or epoxy Ive used in the past., Accessories: hands-free soldering iron stand, reinforced mesh squares, plastic welding rods, wire brush, and extra tips. Sometimes if a part is on national back-order, it will delay your delivery. Welding allows for the repair of small areas such as tabs, mounting slots and holes where theres simply not enough surface area for two-part adhesives to stick to. The heat gun comes with a variety of staples to help with various jobs, and one customer confirmed that the staples melted quickly and set deeply into the plastic. Other features on the Allturn include an LED indicator light, a wide application, and a rubber handle. For example, if a plastic car bumper part needs repairing you could save time and money by fixing it yourself, as opposed to taking it to the garage. Easy-to-use and the temp control was precise., Accessories: one hot stapler, one cutter, one triangle electrode, one power line, and a box of 800 staples. A plastic welder that generates a lot of heat but inadequate airflow will take longer to repair plastic. Theyre also inexpensive and are perfect for hobbyist work. How many politicians have the courage to raise the gas tax? If youre looking for a mid-range plastic welding tool that packs plenty of power, this is ideal. However, as polypropylene and Xenoy (PC) bumpers came out, technicians rightly got confused as to which welding rod to use for which bumper. Technical resources to help diagnose and repair engine-related service issues. Get the latest news, insights, and more delivered directly to you inbox. The plastic must still be properly identified for plastic welding, because a PP welding rod wont work on a PUR bumper. Entries must be received by the end of the month. Certainly fewer than the 268 it would take to create a majority in Congress, which is why the OEMs are staring down the barrel of a huge CAFE (Corporate Average Fuel Economy) increase over the next five years. The welding gun design incorporates a universal dimension air duct making it a versatile welding tool. Available from several manufacturers, the hot stapler fuses a stainless steel staple into the plastic, reinforcing the repair so that the bumper can tolerate the flexing that occurs when youre trying to realign mounting holes and brackets. This is a great mid-grade model featuring digital temperature control., Another review reads, This heat gun is very well built. Do you know the difference between scanning and calibration? The Steinel plastic welder kit (US$225.89, Amazon) was heralded for its heavy-duty qualities. Through digital avenues such as videos, podcasts, webinars, e-newsletters, social media and more, plus a monthly print magazine, BodyShop Business delivers content on business management, vehicle repair, industry trends, breaking news and more that collision repair facility owners and managers need to stay current on the rapidly changing auto body world. Yes/ no / comments. One happy customer who used this to repair a plastic engine guard that was cracked around the bolt holts, wrote, It worked well. The information is out there, so why are collision repairers so perplexed about scanning and recalibration? Welding with nitrogen allows for more precise and stronger repairs, but the procedures can be more complicated that other welding techniques. Robaina also points towards the hot stapler as one of the most effective methods. Speed One reviewer explained, I used it for over 100 x 10-foot vinyl flooring and it worked great. For the best cheap plastic welder thats easy-to-use, with the ability to weld a plethora of plastic material and heat up quickly, customers highly praised the Allturn hot staple plastic welder (US$57.99, Amazon) and effectively used it for larger repairs. Connect and transact with thousands of top North American companies today I had my body shop do the plastic weld, hot staples to put it all together. Reviewers were happy with the strength and durability of this heat gun. They stick to PP/TPO plastics without the need for adhesion promoters, and can thus be used on a variety of plastics. Troubleshooting Vehicle Calibration Failures, Part 4, Troubleshooting Vehicle Calibration Failures, Part 3, Clearing Up the Confusion: Scanning vs. Calibration, 90 Days in the Shop: Insights Into the CollisionLink Plus Platform, Thinking Outside the Bedliner: Additional Profit Opportunities for Protective Coatings, Dent Fix Introduces New Body Buggy Rack-Saver, Lincoln Electric Introduces New Weld-PAK 180i MP Welder, Car-O-Liner Introduces PointXII Measuring Tool, Bedliners & Bedliner Franchises/Dealerships, Paintless Dent Repair Equipment, Services, Training & Franchises, Spraybooths, Prep Stations & Related Equipment, Computerized Office & Information Systems. For more suppliers of related products, including welders, ultrasonic welders, butt welders, laser welders, and electric resistance welder controls, consult our additional guides, or visit the Thomas Supplier Discovery Platform. {/source}. It also allows quick and accurate control to match the exact requirements for the task at hand. Once the staples are in, it leaves little grooves; a little light sanding and it seems very durable., Accessories: one plastic welding tool, pliers, a utility knife, a carry case, 50 flat nails, 50 outer corner nails, 50 inner corner nails, and 50 corrugated nails. Another similar tool to consider is the Beyondlife Plastic Hot Air welder (US$12.99, Amazon) which uses PE and PVC plastic rods. Its very durable and bonds well with many other plastic types., Another reviewer wrote, I bought this to repair the bedsides on my Chevy 3500 Dually. One happy customer wrote, I welded/repaired my ATV fenders creeping crack. Either way, customers should relish in the fact that technicians will get their car back to new, whether its through ordering a new part or repairing the plastic. Its possible that replacing a plastic part unnecessarily increase the severity of repair for many of the more affordable and older models of vehicles, while for more expensive cars or more complicated procedures a plastic repair once again will be the way to go. Come join the discussion about specifications, modifications, troubleshooting, maintenance, and more! In a hot air weld, only the surfaces are fused together. Saving a bumper, a headlight or even a windshield washer bottle could make the difference in whether the job comes to your shop or not. By 2016, the CAFE will increase to 35.5 miles per gallon from 27.5 today. That's been 3 years and it's held up great. Not sticky enough? I didnt need to add much plastic as the kit comes with a nice roller to smooth out the amends., Accessories: One hot air welder, one pressure silicone roller, one round speed welding nozzle, one triangle speed welding nozzle, one standard nozzle, one weld slot nozzle (40mm), some plastic rods, and extra heating core. To learn more about plastic repair or the products that Robaina Direct supplies, please visit its website at robaina.direct or NitrogenWelder.com. For a better experience, please enable JavaScript in your browser before proceeding. Shops that simply replace parts are going to lose business to shops that repair over the long run. Another factor pushing manufacturers toward PP/TPO blends is that these plastics are recyclable. Finally, welding doesnt introduce any differences in the thermal expansion coefficient that may allow a repair area to halo or bullseye as the temperature changes. From airless plastic welders to the best heat guns that are heavy-duty, have a look below to find the most suitable welder for your plastic repairs. Just as with a two-part repair, the plastic must be cleaned then sanded. Undoubtedly, youre going to see more plastic body panels, bigger plastic bumpers and more plastic subassemblies under the hood and inside the car. Copyright 2022 Thomas Publishing Company. Every system has different requirements, so its imperative that you follow your specific products directions. The average cost of TPO resin is about $1 per pound, so thats $10 for an average bumper cover. The Car-O-Liner PointX II is a photo-based system that helps users quickly and easily find correct measuring points. Its not as easy as using two-part materials. With all that flexing, you would hate to reinjure the bumper and have to redo the repair. Both professional DIYers and those just getting started with welding were impressed with the performance and price point of this Ridgeyard plastic welding hot air welder and its ability to reach up to 1112 F as well as its 1600 watts of power. It came with a seam roller and extra attachments for other types of welding projects, as well as spare heating element. One happy customer wrote, I used it on a plastic air vane that broke on a riding mower to control the governor. This coating wets out on the plastic, and when dry, the remaining resin will allow the adhesive to wet out on it. Thomas Regional are part of Thomasnet.com. With an airless weld, the entire rod is melted and jumbled up as its mixed with the base material. Cheap and easy. One avionics technician reviewed the item and commented, Ive been using Steinel heat guns for a long time. I-CARs new PLA-03 plastic repair course is a great way for technicians to get exposure to the latest techniques, including nitrogen welding. Reducing weight has a huge influence on other components with a lighter car, you can get similar performance with a smaller engine, smaller brakes, smaller and lighter drivetrain components, etc. The product does this by using the nitrogen gas as a shielding gas to flush the water and oxygen out of the welding area. No pretty underneath but 3 years later it is still holding fine. The heat gun is a 100-watt power unit and is suitable for repairing car bumpers, dashboards, lamp holders, radiators, and more. These include a pencil tip nozzle, a flat tip, a triangle speed welding nozzle, and a round speed welding nozzle. {source} The staples melted quickly and then set deeply into the plastic. Robaina comments that a critical technique to welding is for a technician to hold the rod perpendicular, before slowly bending it up towards them while keeping the heat gun part of plastic welder within one half inch to an inch away from the actual welding rod and base material (the bumper). Follow This Checklist to Plan the Next Steps for Your Business, Global Injection Molding Plastics Market Expected to Reach $476.46 Billion by 2028 Here's Where It's Headed, GAF Energy Builds $100 Million Solar Roof Factory in Texas, Cosmetics, Fragrance Packager Awarded EcoVadis Gold for the 3rd Year in a Row, Google Launches Tool for Businesses to Track Carbon Footprint. Because roughly 98 percent of plastic bumpers today are made from polypropylene/TPO blends, hot air welding has become a viable repair method. Terms and Conditions, In this way, the mesh serves the same function as rebar in concrete. The heating element may then cause the plastic welder to burn and end up damaging it. Now many vehicle manufactures provide the bumpers without the sensor holes, so this becomes rather useful and essential. I highly recommend it to the DIYer. A first-time user who welded polypropylene with it wrote, This is my first bumper skin weld repair. This tools welding process includes the use of staples that are heated along with the plastic, ensuring that the plastic is still flexible. Only one winner will be selected. Thats your choice to make. Identification of the plastic is not strictly required for many of the new two-part repair materials. Also, the profit margin on labor hours is much higher than on parts. Each of the stapes included can perform different types of welds; there is one for fine or straight cracks, one for large or curved cracks, one for cracks in inner corners, and one for cracks in external corners. A plastic welder is a machine that helps fix broken plastic parts in a more cost-effective way than replacing the broken item. This feature is beneficial as it can help speed up larger repairs. Nitrogen Welding Seems to work, but I never tried it without also welding at the same time. I used it to repair some 30+-year-old motorcycles plastic and it worked like a charm., Accessories: a utility knife, pliers, carry case, plastic filler rod, 100 flat staples, 100 outside corner staples, 100 inside corner staples, and 100 wave staples. The welder helped customers fix kayaks, and automotive parts, with customers praising its quality and how many accessories were included in the price. Adhesives dont stick well to glossy surfaces, so you have to clean and sand the plastic first. The kit shown is part number B-PRP-01-30607. This plastic welding kit has the ability to melt plastics like nylon radiator tanks with its 200-watt element. The first step to any successful plastic repairs is to determine what type of plastic the bumper, or specific part of the car, is made from. He can be reached at [emailprotected]. How about an extra insurance policy against that? Two-Part Repair Materials Sometimes the clips can break, and this tool can fix them and recreate the strength that was originally there. If a bumper has a defect out of the mold, they can grind it up and shoot it again. Thats where the hot stapler comes in. Steinels heat gun features a microprocessor control, and its LCD display allows the temperature to be adjusted up or down by 10F increments to lock in the desired heat. Company. Urethane bumpers are not recyclable. Air contains about 20 percent oxygen, which will cause the melted plastic to burn. To help repair surface cracks, it may be wise to choose a welding gun that is less than 200 watts. Would someone with experience tell me about using a Hot Stapler Kit? The entire weld can be done before the adhesion promoter flashes off for a two-part repair. Comment * document.getElementById("comment").setAttribute( "id", "a6252a8ce88f07dce9bb15cae3590d81" );document.getElementById("d361e7c05b").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. The temperature is also adjustable to offer a variety of melting points for more versatility. The polyurethane bumpers that were common then were easily repaired with the airless plastic welder..
Body Repair:Auto Body Repair: Rivet Bonding Basics. Why? Hot air (or nitrogen) welds are easy to perform. Robaina comments you would use the Polymix Skim coat in place of body filler or bondo, which has pin hole issues in many cases not to mention contour mapping possibilities due to dissimilar plastic materials. Stay up to date on industry news and trends, product announcements and the latest innovations. Thats roughly half the cost of urethane or polycarbonate. Plastic parts are only going to become more common as the years roll on. The consumable material for welding is much less expensive than two-parts; in fact, the repair material will cost less than just the mixer tip, not to mention the repair material itself. One happy customer wrote, The welder works great. This is Steinels Silver Anniversary edition heat gun and includes a variety of nozzles, accurate temperature control, and LCD display. newest P/N A-PRP-01-31871 nitrogen welder nitrogen welder, By the Books: CIECA forms OEM repair procedures committee, industry stakeholders welcome, Ingersoll Rand Declares Regular Quarterly Cash Dividend, PARTS iD, Inc. to Report Second Quarter 2022 Results on August 8, 2022. Is your shop going to be positioned to profit from this change? The biggest contribution, however, will be in reducing the weight of the vehicle. I am having good luck with JB Plastic weld fixing body panels on a Kawasaki Mule. I repaired it [as] good as new Stronger than the original handle and saved buying a new one!, Accessories: PH-1400 dial-in electric heat gun, assorted welding rods, and five tips for speed, pendulum, mirror, and tack welding. Plastic Chemical Welding and Adhesives Video Now, approximately 98 percent of late model bumper covers are molded of polypropylene (PP/TPO) blends. It works great. Another reviewer who used it to repair a jet ski seat explained, I used the hot staples to reinforce the joint with multiple staples. Copyright 2022 Babcox Media Inc. All rights reserved, 180 Regina Drive Cranberry PA, Cranberry Pennsylvania 16319, AirPro Diagnostics to Integrate with CCC Diagnostics, American Honda Adds UpdatePromise to Service Connect Program. To help avoid overheating, it has built-in heat protection and, for better light in dim environments, it has an LED light too. It is also useful for hot air thermoplastics such as rigid and flexible plastics, auto bumpers, tarps, liners, covers, tents, and inflatables. Then, sand the plastic at low speed with 80 grit paper to put a good tooth on the surface. Temperature is variable in 10-degree increments through the 1201100 F heat range. This helps the weld penetrate about 50% into the plastic. A versatile plastic welder, such as the one in this Massca plastic welding kit, can be used on varied surfaces, aiding the repair of things like car bumpers, kayaks, canoes, automotive dashboards, fuel tanks, and much more. Body Repair:Advanced Materials: Planning for Your Body Shops Future. However, for technicians looking to expand their skill base and differentiate themselves from their peers, hot air welding offers an avenue for this..
As with any job in the collision industry, its important to weigh up the pros and cons of repair-or-replace. Many customers were thrilled with the value for money of the JOUNJIP airless welder and how efficient it was for plastic repairs. I did the bit of bondo work and paint. *Prices listed in this article were as shown in US$ on amazon.com (USA), and aliexpress.com as of May 2022. The strong, extruded structure of the rod remains. When you purchase products through our independent recommendations, we may earn an affiliate commission. A quick snip of the metal legs with the side cutters that came in this toolset and the repair is barely noticeable. Another reviewer noted, It heats the staples very quickly, which speeds up larger repairs. Thankfully, the manufacturers of plastic repair products have been innovating new, easier-to-use products, so theres never been a better time to get started. The hot air is directed to the area where the welding rod meets the base material. As the new CAFE standards start to bite, youll be seeing more plastic components on cars. The question of repair-or-replace, when it comes to plastic materials, has been answered by the newest adhesive products, many of which can repair most plastic damages. Several customers commented on how successfully this tool helped them fix multiple cracks on their broken plastic items. Ten years ago, many domestic automakers still molded bumpers from polyurethane, while the imports were largely polypropylene. This plastic welding kit includes a compact heat gun with an LCD display and a magnetic kit to adjust and lock in airflow and temperature control between 130 F and 1000 F. Other features of this top plastic welding kit include a handy dial-in control and key lock-in to aid temperature range and draw in the desired airflow. If you dont start repairing plastic in the next five years, your competition surely will. The heating gun has a brass head and LED indicator to help in low-light conditions, and it can also be used on vehicle bumpers, motorcycles, fenders, boats, dashboards, chairs, and other daily used plastics. For those who are a bit more experienced looking to repair bigger, structural type plastic pieces, a high-wattage plastic welder with features such as an adjustable temperature gauge and microprocessors, could be a better fit. Each of these plastic welding tips has different designs, so take note of which is the most suitable for your particular welding project..
By quoting to repair instead of replace on your estimates, youre are helping to drive more business to your shop. Even though the measurement of cycle time does not officially begin until the necessary parts and repair materials are in technicians hands, this critical distinction in your process is irrelevant to the consumer. News: AirPro Diagnostics to Integrate with CCC Diagnostics, News: BASF, Bogi Encourage More Women to Consider Auto Careers, Management: Removing Insurers from the Collision Repair Process, News: CashforCars.com Launches New Referral Program for Auto Shops. In this 60-minute session, we will explore: console.log("Host www.bodyshopbusiness.com is engine "); BodyShop Business is the leading source of information for the collision repair industry. California Do Not Track Notice. Robaina recommends the companys newest A-PWT-01-31844 pocket welder, which makes plastic welding efficient and affordable. The Chevy Corvette is a good example. Weighing 0.9 pounds and built with an ergonomically-designed handle, this welding machine can help reduce user fatigue when working on larger tasks. How will the OEMs get there? Much better adhesion with epoxy resin kits. Masscas hot iron welder comes as part of a kit that includes plastic rods, a handy stand to rest the soldering iron on, reinforcing mesh, and a wire brush.- Royal Mail Music Stamps
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