Don't see your exact door size? I can confidently Remember that Johnson frames can be cut down to accommodate any smaller size door. Just order the next larger frame size for your door and cut frame down. The 1515-PLY clips 5/8" (19/32" Nominal) plywood panels (not Included) into ANY Johnson Hardware Pocket Door Frame resulting in a stronger pocket wall. Heavy-duty ball-bearing hanger wheels provide feather-touch door operation, with a rugged, jump-proof aluminum box track. Copyright 2022 Fevco Door Products. The studs look like they are 3 wide, maybe less. Their bottom track is short of the first walls bottom track, the top track is gapped also Johnson frames can be cut down (height and width) to accommodate smaller size doors. Order Qty. Self Tapping Drywall Screw Set for All Steel Split Studs. Order the next larger frame size for your door and cut frame down per instructions. header sags a bit, it won't bend the track. Trim kits are also available from Johnson to speed the job. Johnson Hardware's Universal pocket-door frames have several features which speed installation. Contrary to old-time beliefs, pocket doors are relatively easy to install and they will last a lifetime. to 125 pounds. 2022-2023 Reeb Millwork Corp. All rights reserved. Many people have taken this time to upgrade their homes, to make them more comfortable and spacious to deal with the extra traffic. Ex. A pocket door with Soft-Close Hardware installed is shown opening and closing in a bathroom setting. Door Height, Oversized item must be shipped freight. Johnson Products, Inc., 2100 Sterling Avenue, Elkhart, IN 46516, call 800-837-5664 Plus, the 1500HD can be installed by a handyman in about an hour! This is a dialog window which overlays the main content of the page. How do I remove a pocket door after it's installed? Celebrating 60 years of precision engineering, the Company protects the health and safety of its employees and surrounding communities and ecosystems. For more information, visitjohnsonhardware.com, or call (574) 293-5664. If the Edge Pulls are mortised into the door edge and finger grips retract into the door edge when not in use for a clean look. Rock the pocket wall fully then install the intersecting wall. Pocket Door Edge Pulls provide a finger grip when pulling doors out of a pocket. 1500 Series Split Stud Sets For Standard Door Heights, Track Stop for 100, 111, 134F, 138F and 2610F Series Track. Select a frame part number that accommodates your door size. For other helpful hints and quality door hardware, ask your hardware retailer about Johnsons do-it-yourself booklets and complete hardware kits for folding doors, sliding doors, pocket doors and 100% access folding doors! Determine your door size (door width, door height and door thickness). Select a frame part number that accommodates your door size. 2. After unscrewing the split head jamb, unlock the tabs that hold the door hangers to the rollers; then remove the door. Don't see your exact door size? Door Height, 96" (8'-0") [2438mm] If you need to support fixtures such as shelves, artwork or towel bars, use the available 1515-PLY pocket door frame plywood clip set. Questions, call our internet order department @ 1-800-837-5664, 84" (7'-0") [2134mm] All of the pocket door frames will be in 26 walls. Johnson frames can be cut down (height and width) to accommodate smaller size doors. Framing an opening during new construction takes no longer than framing for a swinging door. The hinge cutouts will be hidden behind the pocket split jambs. Installation of the 1500HD has never been easier with our new animated3D video. Don't see your exact door size? 36" x 80" door slab, order 153068SC frame. Nail the track to the framing studs, not to the framing header. Don't use a bypass sliding door hardware where you need a pocket door. Max. The Johnson 1560SC frame is specifically for a 2x6 wall. Plumb the studs and be careful not to bend them when installing the drywall. Here are some typical questions about spacesaving pocket doors and building tips for installing pocket door frames: How long does it take to install a pocket door? VIDEO: Soft-Close/Open Hardware on a Kitchen Pocket Door The material on this site may not be reproduced, distributed, transmitted, cached or otherwise used, except with the prior written permission of Buildipedia.com,LLC. My suggestion if you had to build it 2x4 with an intersecting is to borrow a trick from the commercial guys. Don't see your exact door size? I havent found any Johnson installation instructions or videos that address this. Include this item, entire order ships for $125 continental nation-wide. Includes self-tapping drywall and jamb screws, as well as an adjustable door guide. Just order the next larger frame size for your door and follow frame cut down instructions. I plan on using Johnson Hardwares 1560SC pocket door frame kit because I have had success with their pocket door tracks and rollers, which I used in a previous house to replace the cheap pocket door hardware it came with. Smooth ball bearing hanger wheels combined with soft-closing door operation make the 1500SC one of the finest pocket door installations available. Johnsons universal repair parts for folding and sliding doors have every- thing youll need to have closet doors that work perfectly. Ideal for doors weighing up to 165 lbs. 2 frames total). After the door is hung, install a pocket-door lock or latch in the existing lock hole. VIDEO: Johnson Hardware 1700 Series Bi-fold door hardware installation video Minimum door width for single direction soft-closing door operation is 20". Use hardware that is designed to support the weight of the door you're using. 28" minimum door width for bidirectional soft-closing door operation.20" door width SINGLE DIRECTION soft door operation only. I have set a few frames now, but I haven't had the privilege yet to put a pocket into a 2x6. Spaces Split Studs for 4" [100mm] Steel Stud Wall. With the recent shift to in-home schooling and working remotely, you are probably spending significantly more time in your home. The 1500HD Pocket Door Frame is available with Johnson Soft-Close/Open hardware that ensures doors glide smoothly, quietly. Photo Caption:The patent-pending galvanized steel split-studs of Johnsons 1500HD pocket door frame resists rust and warping. They are vertical instead of horizontal. The 1500SC Series Pocket Door Frame is designed to soft-open and soft-close heavy solid core doors weighing up to 200lbs. Self-adjusting floor brackets compensate for any floor settling. Their 2'6" and 3'0" frames are marked for cutting to shorter lengths. Hardware is also available that will support doors up to 300 pounds. ADA compliant, requires less than 5 lbs. Use of this Site constitutes acceptance of our User Agreement and Privacy Policy. "I have learned so much thanks to the searchable articles on the FHB website. The studs provided with Johnson's kits are wrapped with metal on three sides for extra strength, and are significantly stronger than the studs provided with some other kits. If the work is being done by a contractor or an experienced do-it-yourselfer, removing the drywall, old framing and constructing the new rough opening can usually be done in less than a day, provided there is no electrical wiring or plumbing involved. Get home building tips, offers, and expert advice in your inbox. This provides more flexibility to your furniturearrangements and offers an overall more open feel to your home. of force to move the door. How to order the 1500SC Series Pocket Door frame: 1. Follow the company on Twitter: @JohnsonHrdware, Instagram: johnsonhardware, Pinterest:pinterest.com/johnsonhardware, and Facebook,facebook.com/johnsonhardware1958. VIDEO: 2610F Wall-Mounted Hardware Instruction Video ft. of wall space when it's open. 28" minimum door width for bidirectional soft operation.20" minimum door width for single direction soft operation. Pressing the Escape (ESC) button will close the modal and bring you back to where you were on the page. How Feasible Is It to Remodel Your Attic? Some manufacturers, such as Johnson, have tracks that can be removed without tearing out one side of the wall. Just order the next larger frame size for your door and follow frame cut down instructions.28" minimum door width for bidirectional soft-closing door operation. Self Tapping Trim Screw Set for All Steel Split Studs. Start your subscription today and save up to 70%. How to install the Johnson 1700 Series Bifold Door Hardware. The top plates will of course be crossed and secured. Select a frame part number that accommodates your door size. Minimum door width for bidirectional soft-closing door operation is 28". or visit our web site at johnsonhardware.com. Some sort of clip or angle at the floor and top plate. Tile Flooring 101: Types of Tile Flooring, Zaha Hadids Heydar Aliyev Cultural Centre: Turning a Vision into Reality, Guardrails: Design Criteria, Building Codes, & Installation. Freight orders over $500 ship free! Division 06 Wood, Plastics, and Composites, Division 07 Thermal and Moisture Protection, Division 28 Electronics Safety and Security. Compatible with 100, 134F, 138F, 2610F Series Track. With your 2x6 walls you can use flatwise 2x to frame the sides and leave off the metal studs. This hardware is especially useful, as it helps prevent slamming and pinched fingers. Single direction operation requires additional 1125 door hanger not included. VIDEO: Installation Instructions for Pocket Door Frame by Johnson Hardware I could also attach drywall on both side of the pocket area where the perpendicular wall intersected it using the horizontal 14s. Exterior Door Construction Materials Wood vs Fiberglass vs Steel, Reeb Finish Paint and Therma-Tru Paint Comparison, 2710 Series Pre-Assembled Pocket Door Frame, Pocket Door Hardware Parts and Accessories, 1500 Series Knocked Down Pocket Door Frame, 2711 Series Pre-Assembled Pocket Door Frame. 3. ft. of floor space to swing 180 degrees and it hides more than 16 sq. Please email: marylou@waltdenny.com with your media request. (1)1555PPK3 Converging Door Kit. 80" (6'- 8") [2032mm] - M.K. How to Install Cable Rail Around Wood-Post Corners, How to Finish Drywall Around a Shower Enclosure, Reusable Flood Bags for Fast Bulk-Water Control, Keep Craft Alive Podcast: Ep.18, Kate Hersey and the Minnesota Tool Library, Plus, get an extra 20% off with code GIFT20, 10 Steps to Install Crown Molding on Cabinets, Choosing the Right Construction Tape for the Job, Pretty Good House Book Excerpt: Copper Farmhouse, 10 Dos and Don'ts for Electric In-Floor Heat, Framing Stairs to an Out-of-Level Landing, Good-Looking and Long-Lasting Traditional Gutters, The Fine Homebuilding Interview: William B. say that I expect to be a life-long subscriber." Install the pocket split jambs first, ensure they are both plumb so your door will fit properly in the opening. Since 1958, Johnson Hardware has been producing high quality sliding, folding and pocket door hardware for residentialand light commercial applications. Step-by-step installation instructions enable you to install pocket doors correctly and quickly, avoid problems, and enjoy the benefits right away. It uses natural resources including raw materials, energy and water as efficiently as possible. 20" door width SINGLE DIRECTION soft door operation only. 1060 Soft-Close Installation Instructions, 1555PPK3 Converging Door Kit Installation Instructions, 2041PLBG Hidden Pocket Door Guide Kit Installation Instructions, Converging Corner Pocket Door Instalation Instructions, 1500 Series Pocket Wall Framing Load Test Results, 1515-PLY Pocket Door Frame Plywood Clip Set, 15103068 Paint Grade Pocket Door Jamb Kit, 15113068 Stain Grade Pocket Door Jamb Kit, 2041PLBG Hidden Pocket Door Guide Installation Instructions, 1574 4" [100mm] Steel Stud Wall Adaptor Kit, 512080 Passage End Jamb Bracket, Steel Stud Frame, 511592 Pocket End Jamb Bracket, Steel Stud Frame, All product, product specifications and data are subject to change without notice to improve reliability, function or design or otherwise, Add Strength and Rigidity to Pocket Door Walls, Solid Mounting Structure To Hang Objects or Tile. Max. Tel: 1-574-293-5664 M-F 8:00am-5:00pm EST, Orders may be subject to an additional shipment delay on top of. Be sure the door is straight and is finished on all sides to prevent warp. Installing the pocket-door frame and hardware and hanging the door usually takes less than 30 minutes. Select a frame part number that accommodates your door size. Remember that Johnson frames can be cut down to accommodate smaller size doors. With the cheap frames with horizontal 14s, I could attach the perpendicular wall into the side of the pocket door frame by nailing thru the 14s into the perpendicular wall. Order 1 frame for each door (Qty. Don't see your exact door size? 2. Remember that Johnson frames can be cut down to accommodate smaller size doors. Johnson Hardwares pocket door installation video shows how easy it is to create more privacy and save space around entryways. Johnsons frame use what they call steel split studs on the outside of the pocket. 1. Have fun. https://johnsonhardware.com/1515-ply-pocket-door-frame-plywood-clip-set. VIDEO: Soft-Close/Open Hardware on a Bathroom Pocket Door 28" minimum door width for bidirectional soft operation.20" minimum door width for single direction soft operation. Become a member and get instant access to thousands of videos, how-tos, tool reviews, and design features. Its easy to do with Johnsons 1500HD Pocket Door Frame. VIDEO: Johnson Hardware Pocket Door Frame Installation Video (More than one door has been scratched or nailed open.). Just order the next larger frame size for your door and cut frame down. Select a frame part number that accommodates your door size. You can use it with virtually any metal or wood door from 1- 1 thick, up to 60 wide x 96 high. I have never used their frames. How can the same thing be accomplished with a vertical steel stud? A pocket door with Soft-Close Hardware installed is shown closing in a kitchen setting. Rose, Expert insights on techniques and principles. If I am understanding the question, take a 1x8 or 10 and add it to your pocket wall. Commercial guys run drywall on their first wall then set their lead metal stud up against the rock. Might be able to use a thicker backer depending on wiring etc. The finished wall is not as strong as a 2x4 framed wall and wiring or plumbing cannot be installed in the wall. 2. Don't see your exact door size? For any and all media inquiries, please get in touch below. 4. The Johnson Hardware 1500HD and 1500SC are heavy duty commercial grade pocket door frame featuring all steel split studs. Check the door-frame studs to ensure they're straight and not bowed. 2. I only have experience with the cheap pocket door frames that have horizontal 14s on the outside of the pocket for attaching drywall, and fastening the frame to a perpendicular wall when called for. For a streamlined installation, theres an optional 2041PLBG hidden door guide kit. A pocket door with Soft-Close Hardware installed is shown opening and closing in a kitchen setting.. VIDEO: Soft-Close Hardware on a Kitchen Pocket Door I had actually called Johnson support this morning to find out what the recommended. Yes. 2022 The Taunton Press, Inc. All rights reserved. Remember that Johnson frames can be cut down to accommodate any smaller size door. Self taping drywall and trim screws are included with the frame to allow fastening of drywall and split jamb material to all steel split studs. Johnson has clips for attaching plywood between the vertical studs. 2. The Johnson pocket door hardware is designed to go into a 2x4 wall. Single direction operation requires additional 1125 hanger not included. My question a couple of my doors have walls running perpendicular to the pocket door wall, and these walls die into the pocket area. It has several interior pocket doors. Order the next larger frame size for your door and cut frame down per instructions. Determine your door sizes (door width, door height and door thickness). Just rip down your shoe plate, you don't need to match Johnson' shoeless stud attachment All rights reserved. Can I convert a swinging door into a pocket door? Use screws to secure one of the spilt head jambs so it can be removed, if necessary. Max. wide swinging door takes over 14 sq. New house construction. Drawing a full-scale picture on a scrap of plywood can help get the ridge looking straight. The 1500SC Frame Kit is packaged for easy transport and fast installation for either single or converging (2) door applications and all frame sizes can be cut down to accommodate custom size doors. How to install Johnson Hardware 1500 Series Pocket Door Frame. Designed for single or converging door applications with 2x4 stud walls, the wide range of sizes makes it extremely flexible for virtually any doorway in your home. Are there any disadvantages to pocket doors? The 1500SC is designed to be quickly installed into prepared 2 x 4 timber frame stud walls however, the 1500SC can also be adapted for use in various wall thicknesses and with various wall materials and structures. Subscribe today to receive updates as we release new Learning Center content. Substituting a pocket door saves all of the floor space and wall space. For more information on Johnson Pocket Door Frame Hardware, write to: L.E. A retrofit will take longer. Pocket doors require a wider header and it must be located higher in the wall to make room for the door's header/track assembly. A 32-in. Pocket Door Frame kits contain all necessary hardware for a single pocket door installation in a 2x4 stud wall (door, jambs, drywall, door locks, door pulls, hidden pocket door guide kit NOT included). Johnson Hardware's standard kit supports doors that weigh up Be sure to read and follow the instructions provided with the hardware. Made in the USA. They also use easy-to install self-adjusting floor brackets for the studs. The modal window is a 'site map' of the most critical areas of the site. A key solution is replacing a traditional swinging door for a space-conserving pocket door, which adds up to 14 square feet of floor space. Use these tips to keep cables tight and straight for a professional-looking deck-railing job. It installs easily with 5/8 thick plywood (not included) to bring strength and rigidity to the pocket wall. This video shows the process for installing Johnson Hardware's 2610 Wall-Mounted Hardware set. This site is protected by reCAPTCHA and the Google. Johnsons smooth-rolling pocket door hardware and track exceed ANSI standards, which means it can successfully complete 100,000 opening and closing cycles. Get complete site access to expert advice, how-to videos, Code Check, and more, plus the print magazine. All content PDF:15 Minute Fix-It Guide For Broken Closet Doors All frames CAN be cut down to fit smaller size door. Remind other contractors on the job where the pocket doors are located. Door Height. Lath catcher as well as securing your abutting wall. Single direction operation requires additional 1125 door hanger not included. The 1515 plywood clips are their preferred solution.
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